Manufactured to Your Exact Specifications
Our custom manufacturing division transforms raw EPS and XPS materials into finished products that meet tight dimensional tolerances and performance criteria. Whether you require structural construction components, industrial void fill, creative display elements or specialised insulation profiles, our engineering team works with you from concept through to production.
We operate advanced CNC routers, multi-axis hot-wire cutting systems and block moulding equipment across our five facilities. This gives us the flexibility to handle everything from one-off prototypes to high-volume production runs with consistent quality and competitive lead times.
- CNC routing for complex 3D profiles and contours
- Hot-wire cutting for clean, precise panel and sheet production
- Block moulding in custom densities from 12 to 40 kg/m³
- Lamination, coating and rendering services available
- Prototype development with rapid turnaround
- Full technical drawings and engineering support
Construction Components
Waffle pods, void formers, geofoam blocks, roof spacers and structural fill — engineered for load-bearing performance and compliance with Australian Standards.
Industrial Applications
Custom-shaped void fill, flotation billets, horticultural trays and tooling masters produced in any density and dimension.
Creative & Display
Large-scale props, signage letters, event installations and sculptural elements — CNC-cut from high-density EPS and finished to your design brief.
Bring Your Design to Life
Share your drawings, CAD files or concept sketches and our team will engineer a foam solution that delivers.
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